High Efficiency, Intelligent, Stable
Sugarcane bagasse tableware making machine
HGHY Sugarcane bagasse tableware making machine is a device designed to automate the production of paper-based tableware, such as plates, bowls, cups, and trays. These machines are typically used in manufacturing environments to efficiently produce large quantities of paper tableware, which is often used as disposable items in food service industries.
Daily Capacity: 800-1200KG (Depend on Product)
Reciprocating Technology
New tech created for new market
Have you ever seen 10 robots working together in one factory? This new technology, developed for an emerging market, has sold over 100 units since its launch. It’s ideal for producing plates, fast food boxes, bowls, cups, and other eco-friendly paper fiber tableware products.
Pulp Tableware Raw materials: Utilize renewable plant fiber resources such as bagasse, wheat straw, reed, moso bamboo and other plant fibers.
Final products: Disposable Lunch box, Disposable Dinner Plates, Disposable Bowls, Disposable Cup, Hamburger Box, Premium Egg Carton
Main Features
- High-performance, cost-effective intelligent control system.
- Safe and simple operation and maintenance.
- Remote intelligent production monitoring.
- Intelligent process integration with robotic connectivity.
- Forming, hot pressing, trimming and stacking all in one automatically.
- Simple & quick replacement of molds, flexible production.
Technical Parameters
Working Process of Sugarcane bagasse tableware making machine
Pulping making system:
In the pulping process, different proportions of plant fiber pulp cardboards are first placed into the pulper, where water is added and the mixture is broken down. This mixture is then processed into a cotton-like fiber thick slurry using a deflaking machine and a refiner as needed. The slurry is then transferred to the pulp mixing tank by a pulp pump. Based on the performance requirements of the molded pulp product, appropriate amounts of additives and water are added to the pulp mixing tank in a specific order and stirred thoroughly to prepare the required pulp for molding. The prepared material is then transferred to the slurry supply tank, ready to be transported to the molding machine.
Forming system:
The slurry is vacuum-formed into a coating on the suction molds. A robotic arm then transfers the coated molds to the hot pressing stage. Simultaneously, another robotic arm picks up dried products from a different hot pressing stage and moves them to the auto trimming machine. After trimming, the finished products are automatically stacked, counted, and prepared for final packaging.
Vacuum system:
A vacuum system in a pulp molding line is essential for forming and dewatering processes, ensuring the efficient production of molded pulp products like Disposable paper tableware, high-end paper-plastic packaging, egg trays, fruit trays, and other packaging materials. This system involves several components that work together to create, maintain, and control the vacuum necessary for the pulp molding process.
Proper design, operation, and maintenance of the vacuum system are essential for optimal performance. Advances in automation, energy recovery, and sustainability are driving improvements in vacuum system technology, contributing to more efficient and environmentally friendly pulp molding operations.
Air-pressure system:
Air compression systems are vital in the pulp molding production line, providing the necessary compressed air for various functions such as powering pneumatic equipment, controlling valves, and assisting in the drying and demolding processes. These systems ensure that the production line operates efficiently, reliably, and safely.
Proper design, operation, and maintenance of the air compression system are essential for ensuring the efficiency, reliability, and safety of the production process. Advances in automation, energy efficiency, and sustainability are driving improvements in air compression technology, contributing to more efficient and environmentally friendly pulp molding operations.
Unique Features of Sugarcane bagasse tableware making machine
Strong & Durable: The three main plates are made from a single piece of casting, ensuring no deformation for 10 years. The system features remote intelligent production monitoring and is recognized as a “Little Giant of Science & Technology” in Guangzhou. It also includes an integrated trimming and stacking design, with robots intelligently connecting the processes.
High Efficient & Automatic: Fully automated using a renowned global robot brand. The machine features a reasonable layout for easy mold changes and an open design for straightforward maintenance. It has a special design for uniform forming and combines hot pressing and forming in one step.
Quality & Energy Saving: The machine is well-designed to produce high-quality products. It features adjustable hot press air exhaust to prevent mold sticking, precise trimming for clean edges, and special materials to reduce heat loss.
Safe & Smooth: A security fence ensures both operator safety and smooth machine operation. The system includes automatic fault detection and self-stopping features. One staff member can manage 4-8 machines. The system stops immediately if any obstruction is detected.
Why Choose HGHY Sugarcane bagasse tableware making machine
HGHY is China’s high-tech enterprise dedicated to the research, development, and manufacturing of paper molding equipment. Withnearly 30 years of hands-on experience in project operations, our aim is to construct top-tier machines. Our service network spans many countries and regions globally, with over 2,000 sets of equipment sold and more than 20,000 satisfied customers served.
Personalized one-on-one consultation services for customers.
Tailored private products
Provision of comprehensive plant layout and planning
On-site installation with door-to-door service - Our engineers will assist in installation and troubleshooting until the equipment operates smoothly
Training for your staff and complimentary technical consultation services
Lifetime service support for all devices
Our Clients from the World
HGHY is not only producing high-quality machines in China but also is able to export and install the machines all over the world. In past decades, HGHY has sold the egg tray plants to more than 70 countries across the 5 continents.
Asia: China, South Korea, Vietnam, Thailand, Philippines, Malaysia, Indonesia, India, Turkey, Iran, Saudi Arabia, Yemen, Kazakhstan, Uzbekistan, Turkmenistan, Iraq, Oman, Lebanon, Syria, Azerbaijan, Tajikistan, Israel, Jordan, UAE
Europe: United Kingdom, France, Denmark, Poland, Czech Republic, Hungary, Ukraine, Russia, Serbia, Slovakia, Belarus, Lithuania, Estonia, Bulgaria, Italy
Africa: Egypt, Libya, Algeria, Morocco, Tunisia, Mali, Sudan, Nigeria, Cameroon, Uganda, South Africa, Zimbabwe, Kenya, Ethiopia, Mauritius, Seychelles, Tanzania
North America: United States, Mexico
Central America: Honduras, Guatemala
Oceania: Australia, New Zealand, Fiji
South America: Colombia, Ecuador, Brazil, Argentina, Uruguay, Peru, Chile, Bolivia
learn more
Explore more support and services from HGHY and learn more about pulp molding equipment.
Pulp Forming Equipment Center
HGHY has all types of pulp molding equipment technologies and solutions.
Mould Production and Service
Exquisite mold processing technology is a reliable guarantee for the quality of molded pulp products.
Equipment Operation Video
Learn more about the pulp forming process for molded pulp packaging.
